AURTTF006
Diagnose and repair petrol carburettor systems


Application

This unit describes the performance outcomes required to diagnose and repair faults in the petrol carburettor systems of vehicles. It involves preparing for the task, selecting the correct diagnostic procedure, carrying out the diagnosis and the repair, performing post-repair testing, and completing workplace processes and documentation.

It applies to those working in the automotive service and repair industry. The petrol carburettor systems include those in agricultural machinery, heavy commercial vehicles, light vehicles, marine vessels, mobile plant machinery, motorcycles or outdoor power equipment. The unit does not apply to the electronic control of petrol fuel systems.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair petrol carburettor system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose petrol carburettor system

2.1 Diagnostic tests are carried out according to workplace procedures, and safety and environmental requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Repair petrol carburettor system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and checked

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or system

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and system or vehicle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Evidence of Performance

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in three of the following different petrol carburettor systems fitted to different vehicles or engines:

one type of variable venturi carburettor

one type of multi-barrel carburettor

one simple carburettor.


Evidence of Knowledge

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing petrol carburettor systems, including procedures for working with flammable petrol fuel

environmental requirements, including procedures for trapping, storing and disposing of fluids released from fuel systems

operating principles of petrol carburettor systems and associated components, including:

fuel atomisation

air-fuel ratios and combustion cycles

detonation and pre-ignition

venturi action

application, purpose and operation of petrol carburettor systems and components, including:

carburettor systems, including:

float system

idle system

fast idle system

main system

choke system

power system

accelerating system

single barrel carburettor operation, including:

mixture correction, including air-bleed, compensating jet, and metering rod mixture correction

manual and automatic choke operation

multi-barrel carburettors, including:

two-barrel and four-barrel carburettors

two-stage carburettors, including vacuum and mechanical control of second stage

diagnostic testing procedures for petrol carburettor systems, including:

fuel pump pressure, volume and vacuum testing

air-leak testing

cold-start enrichment testing

exhaust gas analysis

repair procedures for petrol carburettor systems, including procedures for:

installing fuel pumps

dismantling, cleaning, repairing and reassembling carburettors

removing, replacing and adjusting carburettors

post-repair testing procedures for petrol carburettor systems.


Assessment Conditions

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the carburettors that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer vehicle petrol carburettor system specifications

three different vehicles or engines with faults in the petrol carburettor systems specified in the performance evidence

diagnostic equipment for petrol carburettor systems, including an exhaust gas analyser,

tools, equipment and materials appropriate for repairing petrol carburettor systems.


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.

Skills

Description

Learning skills to:

locate appropriate sources of information efficiently.

Reading skills to:

interpret information from manufacturer and workshop literature when seeking petrol carburettor specifications and procedures.

Writing skills to:

legibly and accurately fill out workplace documentation when reporting diagnostic findings, making repair recommendations, and recording parts and material used.

Oral communication skills to:

clarify instructions

report diagnostic findings and make repair recommendations.

Numeracy skills to:

measure petrol carburettor components and use basic mathematical operations, including addition, subtraction, multiplication and division and subtraction, to calculate distances, areas, volumes, tolerances and deviations from manufacturer specifications.

Planning and organising skills to:

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed within workplace timeframes.

Technology skills to:

use precision measuring equipment, including exhaust gas analyser.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for working with flammable petrol fuel

environmental requirements, including procedures for trapping, storing and disposing of fluids released from fuel systems.


Sectors

Technical – Fuel Systems


Competency Field

Mechanical Miscellaneous